●Overview
product properties:Optical fiber jumper production line
Product manufacturing place: China
Brand: FOCC and OEM factory
Shipping place: Shenzhen
Packaging: standard export packaging
Transportation: sea transportation, land transportation, air transportation, express delivery, others
We will provide technical guidance throughout the entire process until your company is skilled in operating the equipment to produce high-quality and qualified products. The production of fiber optic patch cords is divided into the following steps:
Step 1: Cut the fiber optic cable
Equipment used: Automatic optical fiber cutting machine
The automatic optical cable cutting machine is a special equipment used for cutting, winding and measuring optical cables. The automatic cable cutting machine can cut and wind cables of different specifications to a certain length and install them into rings. The automatic cable cutting machine has the advantages of accurate length, integrated cutting and winding, and automation.
The automatic optical cable cutting machine is a standard special equipment specially designed for production. It is applicable to optical cables from ø0.9 to ø6 (including armored optical cables below ø4). The automatic thread trimmer adopts a color man-machine operating system in Chinese and English. Combining the advantages of similar products at home and abroad, the automatic thread trimmer adds a set of data feedback automatic processing functions. The precision of the thread trimming length is greatly improved, and it has an automatic thread take-up function. Cable, automatic cutting and cable protection, automatic cable cutting machine and intermediate suspension functions. The length and speed settings are flexible and the production efficiency is high.
|
Voltage
|
AC220V
|
|
Frequency
|
50Hz
|
|
Power
|
550W
|
|
Weight
|
125Kg
|
|
Control way
|
touch screen
|
|
Cable cutting dia
|
(0.9‒ 6 .0)MM simplex or duplex optical cable
|
|
Cable cutting length
|
≤450mtr
|
|
Length tolerance
|
3‰
|
|
Cutting speed
|
0.1-1.6m/s
|
|
Cable discharge way
|
Automatic
|
|
Cable collecting way
|
Double wheel linkage
|
Step 2: Threading the pieces and stripping fibers
|
Outer size
|
750*660*800(MM)
|
|
Working efficiency
|
1500-1800PCS/H
|
|
Voltage
|
220v
|
|
Air pressure
|
0.8mpa
|
|
Weight
|
95kg
|
|
Outer size
|
620*240*220(MM)
|
|
Electricity
|
AC 220-240V
|
|
Rated power
|
65W
|
|
Rated air pressure
|
0.5-0.8MPa
|
|
Working efficiency
|
>1200pcs/H
|
1. Place the connector parts on the fiber optic cable
2. Use an optical fiber sheath stripper to strip off the sheath of the optical cable.
3. Then use a Miller stripper to strip the cladding and coating of the optical fiber.
Step 3: Cure epoxy glue
Equipment requirements: oven, epoxy resin glue, pneumatic syringe, centrifuge
The carefully developed control card makes the F series three-axis dispensing robot a truly intelligent CNC three-axis dispensing equipment, suitable for SC FC LC ST E2000 MU dispensing path. (Non-standard clamp needs to be purchased separately) Suitable for automatic dispensing of ceramic ferrules. The machine is equipped with needle control buttons, which is more convenient for debugging than similar products.
|
Injection scale X/Y/Z(mm)
|
200/200/50
|
Drive mode
|
Synchronous belt +precision linear guide rail
|
|
Max loading Y-AXIS / Z-AXIS
|
8kg/3kg
|
Motion compensation function
|
3 axis (any path within 3Droom)
|
|
Motion speed X&Y / Z (mm/sec)
|
0.1~800/350
|
Edit mode
|
Operating panel / PC
|
|
Decomposition
|
0.01mm/Axis
|
Outer control interface
|
RS232
|
|
Repeat accuracy
|
+/-0.02mm/200
|
Input electricity
|
AC110/220V(internal switch choose)300W
|
|
Program recording mode
|
100groups,4000points/group
(supportflashmemoryCOPY)
|
Working environment temperature
|
5～40℃
|
|
Showing mode
|
Operating panel LCD(320×240)
|
Working environment humidity
|
20～90%
|
|
Motor
|
Micro step highprecision motor from Japan
|
Size(WxDxH mm)
|
413×439×534
|
|
Operating mode
|
Point to point/continuous line
|
Weight (kg)
|
28
|
|
Voltage
|
AC220-240V
|
|
Frequency
|
50/60Hz
|
|
Power
|
1100W
|
|
Temperature precision
|
±2℃
|
|
Temperature control type
|
Electrical type
|
|
Size
|
150*280*440(MM)
|
|
Weight
|
15kg
|
Step 4: Crimping and Polishing
●Can process various standard optical fiber connectors: FC/UPC, SC/UPC, ST/UPC, LC/UPC, MU/UPC, FC/APC, SC/APC, MTRJ, E2000, etc.
●The grinding speed (0-200RPM), grinding time, and number of grinding discs can be set at any time. The grinding chassis is 127mm, and the stepper DC brushless motor drive makes the equipment performance more stable.
●High-precision mechanical coordination, independent rotation and revolution are consistent with the movement, ensuring the uniformity and consistency of grinding quality.
●The product's enhanced waterproof performance and professional structural design ensure the safety and reliability of the equipment.
●Using water for grinding, the humanized setting provides a good prerequisite.
●Pressurizing, unloading and replacing the clamps and grinding discs are convenient and quick.
●The processing quality is stable and the repair rate is low.
●High production efficiency (several units can be paralleled to form a production line).
●Consumables are saved and grinding costs are low.
|
Machine size
|
390*240*580(MM)
|
|
Working environment
|
Temperature 10℃～40℃
|
|
Relative humidity
|
15%～85%
|
|
Noisy without load
|
＜50db
|
|
Vibrations
|
Working 0.25g 5～100Hz 10min
Stopped 0.50g 5～100Hz 10min
|
|
Impact tolerable
|
50mm falling off(one side touch the ground)
|
|
Voltage
|
220～230VAC 50Hz/60Hz
|
|
Power
|
115W
|
|
Rotation speed
|
0～200r/min
|
|
The ambient temperature is between
|
-40℃～85℃
|
|
Relative humidity
|
15%～85%
|
|
vibration
|
1.0g5～100Hz45min
|
The cleaner is made of stainless steel mesh and argon welded to improve the cleaning effect.
The cleaning tank is made of high-quality stainless steel and is stamped in one go. There are no welds and it has better waterproof performance.
Using high-quality imported components, the ultrasonic power conversion efficiency is high, the power is strong, and the cleaning effect is good.
|
Within the slot size
|
300*240*150(MM)
|
|
Dimensions
|
330*270*310(MM)
|
|
Within the tank capacity
|
9000ml
|
|
Power supply voltage
|
AC220~240V 50/60Hz
|
|
Operating frequency
|
40KHZ
|
polishing film
30UM-9UM-1UM-ADS. Four polishing films are polished in four steps on four polishing machines.
Step 5: Check the ferrule end face
Integrated high-definition end-face meter
The FOCC-400G optical fiber end face detector is equipped with a highly stable image monitor (10'' display screen).
Specially used to detect the grinding quality, cleanliness or various defects produced during use of multi-channel optical fiber connector end faces.
Especially suitable for MTRJ, MPO, FC, APC, and other multi-core and 8-degree APC optical fiber jumper detection.It can be used to detect ordinary single-mode (SM), multi-mode (MM) optical fiber connectors, polarization-maintaining (PM) optical fiber connectors and other special optical fiber connectors.
Testable connector joint models include: FC/PC, FC/APC, SC/PC, SC/APC, ST/APC, LC/PC, LC/APC, MU, MTRJ, MPO, FA, etc.
The instrument is highly clear and can magnify up to 400 times.
|
voltage
|
DC12V
|
|
gain
|
400 times
|
|
Auxiliary light source
|
Blu-ray
|
|
Auxiliary display
|
10 inches
|
|
weight
|
4Kg
|
|
Operation method
|
Manual
|
Step 6: Test Insertion Loss and Return Loss
Equipment Requirements:Insertion & return loss tester
The FOCC-9502 upgraded version of the insertion return loss tester is developed by FOCC with its many years of production and testing experience in optical fiber passive components and optical communication testing instruments, and by fully drawing on the advantages of domestic and foreign instruments and combining it with the needs of domestic customers. A precision light detection instrument. It is widely used in insertion loss and return loss testing of optical fiber cables, optical passive components and optical fiber communication systems. It is a basic and ideal testing instrument used by manufacturers, scientific research institutions and operators for production testing, research and development and engineering construction maintenance.
Unique insertion loss alarm value settings and different color displays greatly improve test efficiency. Simple operation and super powerful circuit design, accurate detection, analysis and processing of large dynamic range and weak signals. The wavelength linkage between the power meter module and the light source module significantly reduces the operating steps. The unique light source connector is detachable, convenient and clean design, and provides a comprehensive power meter. Interface configuration.
|
Voltage
|
180-260V AC 50Hz
|
|
Working temperature
|
+10℃- +40℃
|
|
Size
|
3U*235*380 (mm)
|
|
Weight
|
<5kg
|
|
Working wavelength
|
850-1700nm
|
|
Testing scale
|
+5dB--80dB
|
|
Testing accuracy
|
0.25dB
|
|
Output stability
|
0.03 db/8hour (@ 25 ℃)
|
|
Interface type
|
FC/APC
|
|
Display resolution log
|
0.001dB
|
|
Linearity(Built-in)
|
±0.04dB(+3~-55dBm) ±0.08dB(-55~-65dBm) ±0.2dB(-65~-75dBm)
|
|
Test mode
|
Linearity and non-linearity
|
Step 7: Recheck the end face of the ceramic ferrule before packaging
Automatic wrapping machine
|
voltage
|
AC220V
|
|
|
Power frequency
|
50HZ/60HZ
|
|
|
rated power
|
80W
|
|
|
Tie wire winding specifications
|
Wire tie length
65-100mm
75-120mm
120-160mm
|
Use wire diameter specification
Use diameter φ5-25mm
Use diameter φ15-30mm
Use diameter φ25-45mm
|
|
Number of coils
|
Can be set by yourself (3-5 turns)
|
|
|
Tie
|
Rubberized iron core
|
|
|
protective device
|
Fuse, fault alarm and shutdown
|
|
|
Dimensions
|
45*390*580(MM)
|
|
|
Weight
|
45KG
|
|
You can refer to this video for the approximate production process.
Hot Tags: Fiber Patch cord Automatic production Line, China, factory, suppliers, manufacturers, quotation, customized, price, buy